SAP_QM_Controlplan_QPCP_FMEA_Inspectionplan_Tasklist.docx

QPCP-QMcontro1.p1.an0IntroductionContro1.P1.anisusedtoperforminspectionp1.anningaspertheISOStandardsISOTS16949CominCoBb1.natiOnvithFai1.ureUodesandI，1.&FMEAp1.aysvita1.ro1.einintegratedInspectionP1.anningforGRinspections&InspectionsduringProduction.AbbreviationsUsed：TCTransactionCodeFMEAFai1.ureModesEffectsAna1.ysisCPContro1.P1.anEIBEnginecrinRWorkbench.MICMasterInspectionCharacteristicsRcquirccniTopreventdefectsatanear1ystageinGoodsReceiptInspectionsandInspectionsduringProduction.Integration：Contro1.P1.anisintegratedwiththefo1.1.ovingccaponents1.Fai1.UrGMOdCSandEffectsAna1.ysis.2 .MasterInspectionCharacteristicsi.e.Processre1.atedRiskCharacteristics.3 .Task1.ists&InspectionP1.ans.4 .eProjects&Qua1.ityNotifications.ProcedureStepstobefo1.1.ovedincreatingtheContro1.P1.anCreationofcontro1.p1.aninvo1.vesthefo1.1.owingsteps：Step1：CreateorEdittheContro1.p1.nn.(TCQpCP)1. Contro1.P1.aniscreatedfromthefo1.1.owingpath：SAPEasyAccess!.OgisticsQua1.ityManageaenta1.ityP1.anningContro1.P1.anCockpit2. EntertheContro1.P1.anID.3. InputtheContro1.P1.anIyPei.e.ProductionorPre1.aunchorPrototype.4. C1.ickonthecreateicontocrentetheContro1.P1.anSAPCOMMUNITYNETWORKSDN-BPX-1.BOC-t>©2009SAPAG3CreationofContro1.P1.an-TransferofCharacteristicsfromEMEAtoContro1.P1.anStep2：.ssignorCopyFyEAtotheContro1.p1.an.1. C1.ickonFMEATab.2. ChoosetheFMEACQ1.UBnandassignthere1.evantFMEAintheContro1.P1.an.3. TheTraffic1.ightstatusesintheContro1.P1.anindicatesthecop1.ctencssOfihCTranSferofCharacteristicsaswe1.1.as1.oIrer1.eve1.FMEA'SpresentbothinPMEAaswc1.1asContro1.P1.anStr3：TransferorcopyofCritica1.CharacteristicsfromsourceintoContro1.P1.an.1. TransferorCopythecritica1.characteristicsfromFMEAintothecontro1.p1.an.2. Estab1.ishthe1.inkbet<enFMEACharacterisii<s&MasterInspectionCharacteristicsofthecorrespondingInspectionp1.anorTaskIiS1.thatisassignedinthecontro1.p1.an.3. EdittheTask1istorInspectionP1.anoperationsbybranchingfromtheContro1.P1.anthroughEUB.1.C1.icktheStructureTabtodisp1.ayInspectionP1.ans&Task1.iststhatarcapp1.icab1.etotheContro1.P1.an.5.Se1.ecttheInspectionP1.an&choosecopyCharaCIQriSIiCSintheContextmenuoftheInspectionP1.an.SAPCtMM1.NITYNETWORKSDNBPX-BOC©2009SAPAGCreationofContro1.P1.anTransferofCharacteristicsfromEMEAtoContro1.P1.an1. Se1.ecttheCharacteristicoriginasFMEAkc1.icktheTab1.oadCharacteristics.7. ChoosetheCritica1.characteristicstobetransferredfromthe1.istdisp1.ay&c1.ickChooseAddcharacteristictotheP1.nn.8. TheCharacteristicsthatarctransferredaredisp1.ayedintheInspectioncharacteristicstab1.e.9. CheckthecopiedCharacteristicsusingConsistencycheck.SAPCOMM1.NITYMi1.WORKSDN-BPX-BOC-©2009SAPAG5C1；«：ionnfContro1.P1.an-TranstVi-tC,'.n.11t.tJsticsfromH11At<)('mj<1IMan10. Savethetransferredcharacteristics&c1.ose.I!.C1.ickBackIcontoreturntotheContro1.P1.an.Step4:ConsistencycheckandRe1.easeoftheContro1.P1.an.1. C1.icktheBasic(XtaTabpagetoperformConsistencycheckofthecontro1.p1.an.2. ConsistencycheckunderstatusensurestheTransferofCharacteristicsoccurredsuccessfu1.1.y.3. StatuswithGretnTrafficIigh1.indie，：，SIhH1.theCnniro1.P1.anisGi.4. StatuswithYe1.IovTraffic1.ightindicatesthattheContro1.P1.aniswithUarnings;c1.ickDisp1.ayInspectionResu1.ttoviewthe1.ogs.5. StatuswithRedTraffic1ightindicatesthattheContro1.P1.aniswithErrors.ThisisbecauseofNontransfer<>t'Characteristicsfr«：<n,1.A»<(<tv<AP1.an.C1.ickonDisp1.ayInspectionRtZIIItoview1.ogs.6. Contro1.p1.anisconsistentmeans,correspondingtask1.istsandinspectionp1.anscontaina1.1eharacteristiesfromanFMEAareassignedtothecontro1.p1.an.SAPCOMMUNITYNETWORKSDNBPXBOC©2009SAPAG6CreationofContro1.P1.anTransferofCharacteristicsfromFMEAtoContro1.P1.anStep5：PrintpreviewoftheContro1.P1.anstructurewiththeMasterDatase1.ection1. C1.ickonthePrintPreviewoftheContro1.P1.antoviewtheCPstructurewiththeMasterdatase1.ection.2. Theformthatisusedtodisp1.aythecontro1.p1.anisinaccordancewiththeinternationa1.standardsQS9000.SAPCO三NITYNETWORKSDN-BPX-BOC-©2009SAPAG7CreationofContro1.P1.an-TransferofCharacteristicsfromFMEtoContro1.P1.anStep6：SavetheContro1.P1.an1 .C1.ickonthesaveIcontosavetheContro1.P1.anEnsuringtheConsistencycheckfortheContro1.P1.anisSuccessfu1.Video：2 OperationstepsforkSteps1.Doub1.eC1.ickonQMFMEA-Cockpit3 .CreationofStructure,FunctionandDefectNetwrksC1.ickonCreateFMEQUpdatethefo1.1.owingrequiredandoptiona1.fie1.ds：Fie1.dNweVa1.uesFMEAxxxxxxxDescriptionXXXXXBasicdata：FMEATypeOb沁ct：Materia1.PInndStartDateP1.dFin82SystemFMEAProductHmX1. 01.01.20122. 31.122012Resu1.t：RatingProceduresRating02MediunRisk80Ca1.cu1.ationofRiskPriorityNumt>erProResu1.t(RPN)81Rating：NoRisk.MediumRisk.HighRisk80Statustab：StatusSetto"Re1.eased"AssigntheMasterInspectionCharacteristicsGivetheDescriptionfortheCharacteristic,characteristictypeAweighting.DescriptionoftheCharacteristicshou1.dbeuni(ue.AssigntheMiisterInspectionCharacteristicandp1.antwhichisaIWrIofIheFMEA.4.CreatePreventiveandDetectionActionsCreatePreventiveandDetectionActionswithreferencetotheDefect.GivetheP1.annedStortDntedetai1.s.EnsuretoconfirwthePreventiveandDetectionActionstoupdatetheva1.uationsofProbabi1.ityofOccurrence&DetectionthatarerequiredfortheCa1.cu1.ationofRiskPriorityNunber.®1ProcessAction口声U8»j»8tS&a国国唯R讥paa山引色.0ert)tn,r®POUCHCeSSGN。QTmOfMz2皿IdecWkdttn11<ASTWCM>POCraGdNTERIa1.ImspzctiomzVeudrpcctnjfte<PfOdUCtKnrrIq变SSgo粗TETota1.gssmTota1.gssmOUPD5"argPO8STMDABinPWMATBUMRJRCHASMATEMMfMKHQ1121.JH8£SS一一堂ift"irxmau>JrWAtS'DtmTf11w7PtinncdStjrtDMcAcUHSut3teIggofGXnPte<827.01.2012ToBoCiotod9yActua1.FnDteContrmedcn27.01.20X227.01.2012Bwc3S1.TextS1.ContKtPewISUUHIA*rrtKVJuMcn«.CustomerrducUreCFOR>ftT>DNQncf1.iodCodeMC20001StarxUrdCOmPurnWrWttheven±rV，a即PYOtePrdMbftyofDeteCtDn1.KG.VAoncn'SiTgtVQton9VerYi*(>-90X1.RXNtxPtso.oTtNoPor七9。AssignFMEAtotheContro1.P1.anCreateContro1.P1.anforf'ME.AssignFIEAintheInEATabofContro1.P1.an.TransferofDatatakesp1.acefronFMEAtoContro1.P1.anviceversa.6. CarryoutAction&RiskAna1.ysisbyEva1.uatingtheDefectCauses&ActionsFortiu1.aforca1.cu1.atingRPN=SeverityXProbabi1.ityofOccurrenceXProbabi1.ityofA.Detection.EntertheSeverityofDefecta1.ongwiththeProbabi1.ityofOccurrence&Probabi1.ityofDetectionRatings.C1.ickontheva1.uateTabthattriggerstheCa1.cu1.ationofRiskPriorityNumberfortheA.Defects.Severity(8)Probabi1.ityofOccurrence(7).Probabi1.ityofDetecti(9)RPN(504)RPXva1.ueintheDefectsscreenofFMEA妙FMEACcckpit7.PrintfoatofFMEAwithRiskPriorityNuabersforDefects8.C1.ickSave9.C1.ickExitbuttonto1.eavethetransaction2SAPDocumentationContro1.P1.an(QM-PT-CP)Thiscomponentprovidesfunctionsthatyoucanusetoperformcomprehensiveinspectionp1.anning,asrequiredaccordingtotheinternationa1.standard,IS0TS16949.ItisusedincombinationwiththeFai1.ureModeandEffectsAna1.ysis(QM-PT-FA)component-Thecontro1.p1.an(CP)andtheFMEAp1.ayacentra1.ro1.einintegratedinspectionp1.anningforgoodsreceiptinspectionsandinspectionsduringproduction.Bothcomponentsa1.1.owyoutopreventproductiondefectsatanear1.ystageduringproductdeve1.opment,inparticu1.arfornewdeve1.opments.Thisreducesqua1.itycosts.Acontro1.p1.anisimp1.ementedforthewho1.eproductionprocess.Thecontro1.p1.anprovidesthebasisforcreatingtheinspectionp1.ansandinspectionoperationsduringthesubsequentproductionprocess.IntegrationThiscomponentisintegratedwiththefo1.1.owingcomponents： Fai1.ureModeandEffectsAna1.ysis(QM-PT-FA)：YoucancopyanFMEA.a1.1.ofits1.ower-1.eve1.FMEAs,andtheirdeterminedproductandprocess-re1.atedriskcharacteristicsintoacontro1.p1.an. Task1.ists(PP-BDRTG)andinspectionp1.ansininspectionp1.anning(QM-PT-IP)：Thecontro1.p1.anensuresthatthedetcmincdFMEAcharacteristicsarea1.soconsideredasinspectioncharacteristicsinthecorrespondingtask1.istsandinspectionp1.ans. Object1inkfromSPCo1.1.aborationProjects(eProjects)tothecontro1.p1.un：Youcan1.inkaprojectinCProjeCIStoacontro1.p1.aninSAPERP.1NoteYouCana1.soenteryourownprojectnumberto1.inkacontro1.PIantoaprojectfromanotherprojectBanagemcntsystem.Endofthenote.Formrcinformation.SCCAssigningaProjectNumberintheContro1.P1.an.Qua1.ityNotificationQMN)YoucanbranchfronaquaIitynotificationtotheFMEAdisp1.ayorthecontro1.p1.andisp1.ay.Formoreinformation,seeACCBSSingnCOntro1.PIdnIiOInQUi1.1.ityXO1.ifiCiItion.FeaturesThiscomponentsupportstheimp1.ementationofacontro1.p1.anaspartofApQP(AdvancedProductQua1.ityP1.anning).Thisisparticu1.ar1.yrequiredintheautomobi1.eindustry.TheproductionPrcC*ssissp1.itintothreephases：proi<>ty>e.pie1.aunchar1.producti(mYducancreateandeditindividua1.contro1.p1.ansforinspectionsinthesethreephases.Thiscomponentprovidesthefo1.1.owingfunctionsthatyoucanusewher>workingwithaConiro1.p1.an：FunctionAdditiona1.InforsationContro1.p1.anfunctionsYoucancreate,change,disp1.ayandsimu1.ateacontro1.p1.an.YouEdittheControID1.ancana1.soa1.1.ocatedifferentauthorizationsforprocessingacontro1.p1.an.StatusmanagementYoucandisp1.ayasystemstatusandauserstatus.CoDvFVEAtoCOntrO1.D1.anYoUcanassignoneormoreFME(三)tothecontro1.p1.an.CODYCharaCteriStiCSPerformaConsistencvCheCkDisp1.aychangedocumentsforthecontro1.p1.anDisp1.ayCPstructurewithmas1.erdatase1.ectionDisp1.ayorchangeanobjectYoucancopycritica1.characteristicsfromanFMEorothersourceintothecontro1.p1.an.Youusethisunctiontodecidewhichcharacteristicsaretobecopiedtothecorrespondingtask1.istsorinspectionp1.ans.Youa1.sodecideatwhichstageintheprocessthecharacteristicsaretobeinc1.udedtotheinspection.Youusetheconsistencychecktoseewhetherthere1.evanttask1.istsandinspectionp1.anscontaina1.1.oftheassignedFMEAcharacteristics.Youcandisp1.aya1.1.changesmadetoacontro1.p1.an.Anoverviewofthere1.evantmasterdataisdisp1.ayedinthestructuredisp1.ay.YoucanchooseanobjectfromtheCPstructureview(suchasmateria1.BOMordocument).Youcanbranchtochangeoreditmodefortheobjectbyusingthecontextmenu.Printacontro1.p1.aninaYoucanprintacontro1.p1.anasaPDF-basedprintform,accordingformtotheinternationa1.standardQS9000.Functionswhenworkingwiththecontro1.p1.an(CP)CreatetaskIiStOrYoucancreateatask1.istorinspectionp1.anforacontro1.p1.anFunctionChangetaskIiStOrinspectionPIanAdditiona1.Inforaationiternororprocesses.Youcanbranchfromthecontro1.p1.anintothechangemodeforatask1.istorinspectionp1.an.ASS1.gUaproJeC1.numberr,.,oucanassignaeProjectsprojectnumbertoacontro1.p1.an.ACCeSSaCOntrOIDIanOrHUFME八froma(IUa1.iIynotificationContro1.p1.ansettingsIntheCon1.ro1.DIanYoucanaccessacontro1.p1.anoranFMEAfromaqua1.itynotiicationYoucanmakesettingsinCustomizingforQua1.ityManagement,bychoosing>Qua1.ityP1.anningContro1.P1.anTContro1.P1.anThecontro1.p1.an(CP)describeshowproductsandprocessesaremonitored.Itcontainsactionsthatareexecuted<>reachphaseoft<process.Inad<1.iti<>r,Ihare(iuiren<rtsforgoodsentryandgoodsissueinspections,forprocesscontro1.s,andforrecurringinspectionsandcontro1.sarestoredinthecontro1.p1.ansothattheprocesscanbecontro1.1.ed.TheContro1.P1.ancontainstasksforinspectingandmonitoringproductsandprocessesduringproductdeve1.opment.Thesetaskscovergoodsreceipt,goodsissue,processrequirements,andperiodicrequirementsforIheinspectionnr1.formonitoring.TogetherwiththeFMEA.thecontro1.p1.anprovidesanoverviewofthecritica1.characteristicsthatareinc1u<1.edina1.1re1.evantinspectionsforanendproduct.Thisa1.soinc1.udesa1.1.productcomponentscontainedintheendproduct.Contro1.p1.anscanbecreatedwithorwithoutamateria1.Theyareusedinthreeproductionphases.Thefo1.1.owingcontro1.p1.antypesareprovidedforeachphase.ThesearedefinedinCustomizing： Prototype Pre-1.aunch ProductionStructureThecontro1.p1.ancomprisesofacontro1.p1.anheaderandaprocessinganddisp1.ayfie1.dthatisoperatedviathetabpage.Contro1.p1.anscreenareasContro1.p1.anheaderTheconi,ro1.j>IanIDaruithe1.anguageisdisp1.ayedinthecontro1.p1.anheader.Tabpagesandprocessingordisp1.ayfie1.dsThefo1.1.owingtab1.egivesanoverviewoftheindividua1.tabpagesandthecorrespondingprocessingordisp1.ayfie1.ds：TabProcessingordisp1.ayfie1.dsA1.1.ofthebasicdatadefinedforacontro1.p1.anisvisib1.eatag1.ance,for.examp1.e,shorttext,projectnumber,materia1.andsystemstatus.YoucanBHSICdata.'.se1.ectthedatausingthemouse,oryoucanopentheInPUthe1.pandprocessithere.1.ongtextYoucancreatea1.ongtextfromthecontro1.p1.antogivemoredetai1.s.PartnersYouCHnchoosebusinesspartnersandIheirspecific<>h,forIhecontro1.p1.an.StructureA1.1.oftheobjectsthatbe1.ongtothecontro1.p1.anaredisp1.ayed.YoucanTabProcessingordisp1.ayfie1.dsexpandthestructure.The1.ast1.eve1.expandedcanbearecursiveobject.1 NoteInCustomizing,youcanusethestructuretypodefinedWiththecontro1.p1.antypetodefinef1.exib1.eassignmentofvariousmasterdata.Themasterdatais1.inkedusingprocesses.Endofthenote.Youcancopythecharacteristicsronhere.Apiece1.istisnorma1.1.ynotavai1.ab1.einthe“Prototype"productionphase.Youcandefinecontro1.p1.anitemsfortheproductcomponentandprocesstheseitems,withouthavingtosetupmateria1.numbers.(Contro1.】'>Iep1.anitems)Youmusta1.waysassignprocesstypestoacontro1.p1.anitem.Ifthisassignmentismissing,thecontro1.p1.anitemisprocess-dependentandis1.istedinthestructureofa1.1.processes.Endofthenote.Anoverviewofa1.1theFMEAsthatareassignedtothecontro1.p1.anisdisp1.ayed.Twostatusdisp1.aysareavai1.ab1.e： Atraffic1.ightstatusshowswhetherthecontro1.p1.ancontainsa1.1.FMIFMEAcharacteristics. furthertraffic1.ightstatusshowswhetherthe1.ower-1.eve1.FMEAsarereferencedinthecontro1.p1.an.YoucanbranchtotheH1.EAfromthedisp1.ayfie1.d.PrintIntheprintpreview,youcandisp1.ayandprintthecontro1.p1.anasaPDF-basedpreviewprintform,accordingtotheinternationa1.standardQS9000.IntegrationThecontro1.p1.anisintegratedwiththefo1.1.owingcomponents：Fai1.ureUodeandEffectsAna1.ySiS(QM-PT-FA)YoucancopyaFMEanda1.1its1.ower-1.eve1.FMEAsintoacontro1.p1.an.Youcana1.soswitchbetweenthecontro1.p1.andisp1.ayandtheFMEAdisp1.ayforprocessingoradjustingRIEAs.Formoreinformation,secCopyinganIMEAini。aCon1.ro1.P1.an. Task1.ists(PP-HP-RTG)andinspectionp1.ansininspectionp1.anning(QU-PT-IP)：Youcancreateandchangetask1.istsandinspectionp1.ansbasedonthecontro1.p1.an.Formoreinformation,seeCrCHtingaTaSk1.istOrInSDCC1.ionPIanbasedCnIheConIrC1.PIanorChanAinXiiTdSk1.iS1.(JrInSDOTtiOSP1.anbiisodOnthoCnntreIP1.tn. Qua1.ityNotificationSu-QN)Youcanbranchtotheconespondingcontro1.p1.an01ua1.itynotificationandback.Hereyoucancarryoutinspectionsormakeadjst>e11s.